Our services
Consulting
Advising the management and the technical management level
- Analysis of raw materials and structural possibilities.
- Selection and design of the appropriate TiO2 process.
Technical support
- Investment planning.
- Feasibility studies.
- Market observation and analysis.
- Product developments.
Engineering
Advising the management and the technical management level
- Analysis of raw materials and structural possibilities.
- Selection and design of the appropriate TiO2-Prozesses.
Technology/Know-How Transfer
- Engineering and commissioning of TiO2-Plants after the sulphate process and parts thereof.
- Engineering and commissioning of TiO2-Plants according to the chloride process and parts thereof.
- Engineering and commissioning of TiO2-Post-treatments and parts thereof.
Technical support
- Market observation and analysis.
- Product developments.
Project execution
Ti-Cons supports the client during all stages of project execution
- Accompanying the procurement.
- Support of the construction supervision.
- Training.
- Commissioning.
Engineering
Ti-Cons delivers engineering in two different levels: Basic and detail engineering.
The detail engineering is ready for construction.
The following table shows the content of both basic and detail engineering:
Process Engineering
Basic
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Process description
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Specification of chemicals including safety data sheets
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Quantity and characteristics of waste products and emissions
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Process flow diagrams (PFD)
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Utility flow diagrams (UFD)
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Mass and heat balances
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Utility consumption lists
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Equipment list
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Description of labor safety and health protection of plant operating personnel
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Instruction of fire protection
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Analysis plan and analysis methods
Detail
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Design Basis
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Process Description
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Process flow diagrams (PFD)
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Process and instrumentation diagrams (PID)D)
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Equipment list
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Media list
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Safety analysis
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Description of analysis methods
Authority Engineering (Support)
Basic
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General drawings
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Description of the plant and the plant operation
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Description of origin and disposal of residual substances
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Description of dangerous sources in the contract plant
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Danger reaction plan (based on German regulations and practices)
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HAZOP study
Detail
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General drawings
Mechanical Engineering
Basic
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Process data sheets – columns and reactors
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Process data sheets – vessels
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Process data sheets – heat exchangers
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Process data sheets – rotating equipment
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Process data sheets – filters and other equipment
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Process data sheets – package units
Detail
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Enhanced Manufacturing Drawings
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Description of Apparatuses
Plant design
Basic
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Plot plans
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Layout drawings
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Piping index
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Pipe class index
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Manual valves list
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Media list
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General piping design specification
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General insulation specification
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General coating specification
Detail
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Detailed layout drawings
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Detail-Lagepläne
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Routing plans
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Pipe classes
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Piping index
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Special parts
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Equipment list for analysis and test
Control System and Instrumentation
Basic
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General control system and instrumentation specification
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Automation control concept
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Tag list or database
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List of sensors and actors
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DCS specification
Detail
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Tag list or tag database
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General specification of actors
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General specification of sensors
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Detailed specification of electric sensors
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Detailed specification of non-electric sensors
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I/O list for DCS (signal list)
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Loop drawings
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List of alarms and limiting values
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DCS configuration
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DCS displays
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DCS complex control algorithms
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Process simulation
Electrical Engineering
Basic
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Design Specification
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Power consumer list for main equipment
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List of power consumers in the cabinet
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Demarcation map of the dangerous explosion areas based on European ATEX
Detail
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I/O list for DCS (signal list)
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Loop drawings
Civil Engineering
Basic
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Specification of buildings, structural and civil works
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Layout plans – roads and ways
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Civil works – Preliminary drawings
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Steel structures – Preliminary drawings
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Description of plant surface draining
Detail
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Formwork drawings
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Reinforcement drawing
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Steel drawings
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Facade drawings
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Sewer drawings
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General arrangment drawings
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Cable tray drawings
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Grounding system drawings
Manuals
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Operation manuals
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Analysis manuals
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Maintenance manuals for the machinery, electrical, instrument and equipment